Ⅰ. Product Overview
Ⅱ. Technical Specifications
2.1 Electrical Parameters
Parameter | Value |
---|---|
Conductor Cross-Section | 2.5 mm² (solid core) |
Conductor Material | 99.97% oxygen-free copper |
Rated Voltage | 1000V DC (IEC 62930 compliant) |
Current Rating (90°C) | 25A (ambient 40°C) |
DC Resistance (20°C) | ≤7.41Ω/km |
Insulation Resistance | ≥100MΩ @ 500V DC |
2.2 Physical & Environmental Parameters
Parameter | Details |
---|---|
Insulation Material | Cross-linked PE (XLPE) |
Sheath Material | UV-stabilized TPE |
Color | Black |
Operating Temperature | -40°C to +90°C |
Minimum Bend Radius | 4× cable diameter (≈12mm) |
Flame Retardancy | IEC 60332-1 compliant |
UV Resistance | Passed 1000-hour xenon arc test |
Service Life | ≥20 years |
Ⅲ. Key Features
3.1 Efficient Power Transmission
Solid core design minimizes resistance loss, ensuring ≥98% power transfer efficiency in short-distance applications (≤50m).
Low DC resistance (7.41Ω/km) reduces voltage drop, ideal for 1-5kW residential PV systems.
3.2 Outdoor Durability
UV-stabilized sheath resists cracking and degradation from sunlight, humidity, and temperature fluctuations.
Withstands 5000 thermal cycles (-40°C to +90°C) with no sheath damage, suitable for year-round outdoor use.
3.3 Installation Convenience
100-meter roll length balances transportability and installation efficiency.
Flexible enough for routing through rooftop trusses or conduits, with a minimum bend radius of 12mm.
3.4 Safety Compliance
Halogen-free materials limit toxic gas emission during combustion.
Flame retardancy meets IEC 60332-1 standards, self-extinguishing within 30 seconds of flame removal.
Ⅳ. Applications
- Residential Rooftop Systems
Connecting solar panels to inverters in 1-5kW setups
Short-distance wiring between modules (≤30m runs)
- Small Commercial Setups
Sub-circuits in 10-20kW solar systems for shops or restaurants
DC wiring from panels to charge controllers in off-grid setups
- Portable Solar Kits
Ideal for DIY projects, camping generators, or RV solar installations
Lightweight 100m roll for temporary deployment
- Low-Voltage Sub-Systems
Solar-powered lighting, water pumps, or monitoring devices
Wiring for sub-circuits in larger PV systems requiring smaller conductors
Ⅴ. Installation Guidelines
Voltage Drop: Maintain runs under 50m to keep voltage drop <3%. Use 4mm² cable for longer distances.
Termination: Compatible with MC4 connectors and ring terminals; ensure crimping tools are calibrated for 2.5 mm² conductors.
Environmental Protection: Use UV-stabilized conduit in direct sunlight or areas prone to mechanical damage.
Polarity: Black sheath denotes negative (-) DC connections; pair with red cables for positive (+) leads.
Ⅵ. Compliance Testing
Electrical Tests: Conductor resistance, insulation breakdown voltage (3000V/1min), leakage current.
Environmental Tests: UV aging (1000h xenon arc), damp heat (85°C/85% RH for 1000h).
Mechanical Tests: Tensile strength (≥15N/mm²), abrasion resistance (500-cycle friction test).
Ⅶ. Packaging & Warranty
Packaging: 100m roll wrapped in waterproof plastic, housed in a cardboard reel.
Warranty: 5-year manufacturer’s warranty against defects in materials and workmanship.
Technical Support: Free cable sizing consultation and installation guides available.