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Twin Core Solar Cable

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twin core solar cable 6mm

update time:2025-03-13 10:38:14

brief description:

I. Product IntroductionThe 6mm twin core solar cable, with each core having a cross-sectional area of 6 square millimeters, is a high - performance cable designed for efficient direct current (DC) power transmission in photovoltaic (PV) systems. It features two insulated oxygen - free copper conduct...

introduction

I. Product Introduction

The 6mm twin core solar cable, with each core having a cross-sectional area of 6 square millimeters, is a high - performance cable designed for efficient direct current (DC) power transmission in photovoltaic (PV) systems. It features two insulated oxygen - free copper conductors encased in a single, durable outer sheath. This configuration simplifies wiring while ensuring reliable power transfer, making it an ideal choice for a wide range of solar projects, from medium - sized residential rooftops to commercial solar installations.

II. Structure and Materials

2.1 Conductor

  • Material: Crafted from high - purity oxygen - free copper (purity ≥99.97%) and tinned, the conductors offer excellent electrical conductivity and enhanced corrosion resistance. The tin coating protects the copper from oxidation, ensuring stable performance even in harsh outdoor environments with high humidity and exposure to the elements.

  • Stranding: Stranded construction provides flexibility, allowing the cable to be easily routed around complex structures during installation, such as rooftops with multiple obstacles or through tight conduits.

2.2 Insulation Layer

  • Inner Insulation: Cross - linked polyethylene (XLPE) is commonly used as the inner insulation material. It provides superior electrical insulation, effectively preventing electrical leakage and short circuits. XLPE also has high thermal stability, enabling the cable to operate reliably within a wide temperature range, from - 40°C to + 90°C, and with short - term tolerance up to + 120°C.

  • Insulation Thickness: Carefully designed to balance insulation performance and overall cable size, the insulation thickness ensures optimal protection while facilitating installation and handling.

2.3 Outer Sheath

  • Material: Constructed from UV - stabilized, halogen - free thermoplastic elastomer (TPE), the outer sheath offers comprehensive protection against environmental factors. It resists long - term UV radiation, moisture, abrasion, and mild chemicals, significantly extending the cable's lifespan and ensuring reliable operation in outdoor PV installations.

  • Color Coding: Often color - coded for polarity identification, for example, a black outer sheath may indicate the negative conductor, while a red or brown sheath could signify the positive conductor, simplifying correct connection during installation.

III. Technical Specifications

Parameter
Details
Cross - Sectional Area per Core
6 square millimeters
Total Cross - Sectional Area
12 square millimeters
Rated Voltage
1000V DC or 1500V DC
Current Rating (90°C)
41A per core, 82A in total
DC Resistance (20°C)
≤3.08Ω/km per core
Overall Diameter
Approximately 8.5 - 9mm
Minimum Bend Radius
6 - 8 times the cable diameter (51 - 72mm)
Flame Retardancy
Complies with IEC 60332 - 1 - 2
Certifications
TÜV EN 50618, IEC 62930, UL 4703, RoHS

IV. Key Features

4.1 High - Capacity Power Transmission

With a combined current - carrying capacity of 82A, the 6mm twin core solar cable can handle the power output of medium to large - sized PV systems. In a 15kW commercial solar installation, for instance, it ensures minimal power loss during transmission, maintaining high system efficiency and maximizing the energy harvest from solar panels.

4.2 Durability and Longevity

The combination of high - quality materials, including XLPE inner insulation and TPE outer sheath, endows the cable with excellent durability. It can withstand extreme weather conditions, mechanical stress, and long - term exposure to sunlight, with an expected service life of 15 - 25 years, reducing the need for frequent replacements and maintenance costs.

4.3 Simplified Installation

The twin - core design integrates both positive and negative conductors within one sheath, reducing installation time by up to 30% compared to using two separate single - core cables. The quick - connect terminations, such as MC4 - compatible connectors, further streamline the installation process, ensuring fast and secure connections.

4.4 Safety Assurance

Certified to meet strict international safety standards, the 6mm twin core solar cable offers reliable protection against electrical hazards. Its flame - retardant properties prevent the spread of fire in case of an electrical fault, and the proper insulation design safeguards against electric shock risks.

V. Application Scenarios

5.1 Medium - Sized Residential Solar Systems

For residential rooftops with medium - sized PV arrays (around 8 - 15kW), the 6mm twin core solar cable efficiently connects solar panels to inverters. Its flexibility allows for easy routing around roof structures, and the simplified installation process is beneficial for both professional installers and DIY enthusiasts.

5.2 Commercial and Industrial Solar Installations

In commercial buildings like offices, shopping malls, and industrial factories, where larger - scale solar installations are common, this cable can handle the increased power requirements. It enables seamless power collection and transmission from numerous solar panels to the building's electrical infrastructure or the grid, ensuring a stable and sustainable energy supply.

5.3 Off - Grid and Remote Area Power Systems

In remote locations such as rural villages, islands, or remote research stations, the 6mm twin core solar cable is crucial for establishing self - sufficient solar power systems. It can transmit power from solar panels to batteries for storage and then distribute it to electrical loads, providing a reliable power source even in areas with limited or no access to the main electrical grid.

5.4 Solar - Powered Community Projects

For community - based solar initiatives, such as solar - powered streetlights, water pumps, or community centers, the 6mm twin core solar cable offers a cost - effective and reliable solution for power transmission, contributing to the sustainable development of local communities.

VI. Installation and Maintenance

6.1 Installation Guidelines

  • Termination: Use connectors rated for 6mm² cables and the cable's voltage and current capacity. Ensure proper crimping or soldering of the connectors to create a secure electrical connection. For example, when using MC4 connectors, make sure they are fully engaged and locked to prevent loose connections that could lead to overheating.

  • Routing: When routing the cable, follow the minimum bend radius requirements to avoid damaging the insulation and conductors. Use cable clips, conduits, or trays to support and protect the cable, especially in areas where it may be exposed to mechanical stress, such as around sharp corners or in high - traffic zones. Keep the cable away from other electrical cables to prevent electromagnetic interference.

  • Polarity Check: Double - check the polarity of the cable connections before powering on the PV system. Incorrect polarity can cause damage to the equipment, reduce the system's efficiency, or even pose a safety risk.

6.2 Maintenance Tips

  • Regular Inspection: Conduct routine visual inspections at least once a year, or more frequently in harsh environments. Look for signs of damage, such as cuts, cracks, or discoloration of the insulation, as well as any signs of wear or abrasion on the outer sheath. Check the connectors for any indications of overheating, corrosion, or looseness.

  • Cleaning: If dirt, dust, or debris accumulates on the cable, clean it gently using a soft, dry cloth. Avoid using abrasive materials or harsh chemicals, as they can damage the outer sheath and compromise the cable's protective properties.

  • Performance Monitoring: Periodically measure the insulation resistance and DC resistance of the cable to assess its performance over time. A significant decrease in insulation resistance or an increase in DC resistance may indicate internal damage or degradation, and appropriate actions, such as cable replacement, should be taken promptly.

In conclusion, the 6mm twin core solar cable is a reliable, efficient, and versatile solution for power transmission in various PV applications. Its advanced features, wide range of applications, and ease of installation and maintenance make it a preferred choice in the solar energy industry, facilitating the growth and development of sustainable energy solutions.


 


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